CATEGORY | ITEM | Specifications | |
Inspection System | Camera | Digital High Speed CCD 5M Pixel | |
Lamp-house | Ring R/G/B/W LED lighting | ||
FOV | 36*36m(18μm)standard setting
30*30m(15μm)optional setting |
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Speed Per FOV | 0.35~0.45sec/fov | ||
items | Solder/Red gum: Volume、Area、Height、Shape、Shift、Bridge、Overflow | ||
Defects |
Missing、Shift、Excessive, insufficient, Bridge、Pull、Collapse, Shape、Gold finger、Height、Overflow | ||
Height Range | 1~1000um | ||
Area Range | 0.15mm×0.15mm~10mm×10mm | ||
Height Detection Resolution | 0.37um | ||
Height Accuracy on Certificated Target | 1um | ||
Height/Area/Volume Repeatability | <1um@3sigma(height)
<1%@3sigma(Area, Volume) |
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GR&R | 8%<GRR<10% | ||
CPK | 1.7>CPK>1.33 | ||
Mechanism System |
PCB Conveyor | Bottom-up fix; Auto transmit and width correct based on SMEMA;Height: 900±20mm | |
PCB Size | 50x50mm~51x330mm | ||
PCB Thickness | 0.5~3.0mm | ||
Max PCB Warp | <2mm | ||
X,Y Platform |
Driver |
AC servo system |
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Orientation | <1μm | ||
Moving Speed | 700mm/s | ||
Software System |
Operation System | Microsoft Windows Win10 X64 | |
Control& Recognizing |
Characteristics | Dual 3D Projection(Single optional)avoid shadow and reflection | |
Operation | Graphic programming, Chinese, English | ||
Result | 2D/3D true color | ||
MARK | 2 Common Marks can be chosen, or muti-marks can be chosen and skip function of array boards | ||
Programming |
Gerber 274D/X、CAD,Offline program,Bare Board Teach |
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Barcode Recognition | One dimensional code, 2D Barcode | ||
MES Support | Standard port available | ||
SPC | Offline SPC | Support | |
SPC Chart | Any Time Chart((excel、jpg、bmp ),histogram and control chart to show volume、area、height、shift | ||
Control System | Computer | Industrial computer:Intel Quad-core CPU Memory:8G,Hard disk:1TB | |
Display | 19 inch TFT | ||
Others | Air Supply | 0.5MPA,40cm³/min | |
Machine Dimensions(L*W*H) | 1130x1250x1600mm | ||
Weight | About 650 KG | ||
Power Supply | AC220V±10%,50/60Hz,1200W | ||
Working Environment | Temperature: 10-40℃,Humidity: 30-80%RH |
Key Features:
- High-Resolution Imaging – Utilizes a state-of-the-art camera system to capture detailed images of the solder paste, allowing for accurate inspections down to micrometer precision.
- 3D Inspection Technology – Employs advanced 3D measurement techniques to quantify solder paste volume, area, height, and offset, ensuring comprehensive quality control.
- Fast Scanning Speed – Capable of inspecting large PCB areas in a matter of seconds, increasing throughput without compromising on accuracy.
- Automated Analysis Software – Comes with sophisticated software that automatically interprets data, flags defects, and provides actionable feedback to improve the soldering process.
- User-Friendly Interface – Features an intuitive touchscreen interface that simplifies operation and training, allowing for easy navigation and control.
- Flexible PCB Handling – Accommodates a wide range of PCB sizes, offering versatility for different production requirements.
- Robust Construction – Built with high-quality materials and components to ensure durability and longevity under continuous industrial use.
Technical Specifications:
- Resolution: 10 micrometers
- PCB Size Capability: 50mm x 50mm (min) to 510mm x 460mm (max)
- Inspection Speed: 100 cm²/second
- Camera System: High-speed, high-resolution photon imaging
- Measurement Capability: Volume, area, height, and RXY positioning
- Power Requirements: AC 110/220V, 50/60Hz
- Dimensions: 1130x 1250x 1600mm
- Weight: Approx. 650 kg
Benefits for the Buyer:
- Enhanced Yield Rates: By accurately identifying solder paste issues early in the assembly process, the SPX-500 helps reduce rework and scrap, significantly improving yield rates.
- Increased Product Reliability: Ensures that every PCB meets stringent quality standards, leading to more reliable end products and greater customer satisfaction.
- Cost Savings: Reduces manual inspection time and potential for human error, ultimately saving on labor costs and preventing expensive manufacturing defects.
- Scalability: As production demands grow, the SPX-500’s quick inspection times and easy-to-use interface make scaling up operations seamless and efficient.
Ideal Use Cases:
- High-Volume PCB Manufacturing: Large-scale operations will benefit from the machine’s speed and accuracy, maximizing productivity.
- Precision-Required Industries: Aerospace, medical, automotive, and military sectors where PCB reliability is critical can rely on the SPX-500 for consistent quality control.
Warranty and Support:
- Comprehensive Warranty: The SPX-500 comes with a 1-year manufacturer’s warranty covering parts and labor.
- Technical Support: 24/7 customer service and technical support, training resources, and optional maintenance packages.
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