AOI Inspection Machine

Key Features of aoi inspection machine:

1. High-Resolution Imaging: Our AOI inspecion Machine employs high-resolution cameras and advanced imaging algorithms to capture detailed images of each PCB. This allows for thorough inspection of the smallest components, solder joints, and traces, ensuring no defect goes unnoticed.
2. Defect Detection: With its intelligent defect detection system, our AOI Machine can identify a wide range of defects, including soldering issues, misalignments, missing components, shorts, open circuits, and more. It performs comprehensive inspections, ensuring the highest level of quality and reliability.
3. Fast and Efficient: The AOI inspection Machine is designed for speed and efficiency. It can inspect PCBs at a rapid pace, significantly reducing inspection time and increasing productivity. This enables faster turnaround times and streamlined production processes.
4. Real-time Feedback: Our machine provides real-time feedback and analysis, allowing operators to quickly identify and address any issues that arise during the inspection process. This immediate feedback loop enables prompt corrective actions, minimizing production delays and optimizing quality control.
5. Customizable Inspection Criteria: Tailoring the inspection criteria to your specific requirements is a breeze. It offers flexible customization options, allowing you to define inspection parameters, tolerance levels, and defect classification rules. This ensures that the machine adapts perfectly to your quality standards.
6. User-Friendly Interface: The AOI inspection Machine features a user-friendly interface with intuitive controls and a visual display. Operators can easily navigate through inspection results, review images, and generate reports. The interface facilitates smooth operation and simplifies data analysis.
7. Data Analysis and Reporting: Our AOI Machine is equipped with powerful data analysis capabilities. It can generate detailed inspection reports, complete with images, statistics, and defect classifications. This data is invaluable for process improvement, quality tracking, and customer documentation.
8. Seamless Integration: Our AOI inpection Machine seamlessly integrates with existing production lines, complementing other equipment and processes. It can be connected to upstream and downstream machines, ensuring a smooth flow of PCBs and enabling comprehensive quality control throughout the production cycle.

CATEGORY	ITEM	SPECIFICATION
Recognition System	Inspection	The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc… More than 30 kinds of the most advanced algorithms.
	Camera	Digital high speed 5M Pixel camera
	Resolution	20um（15um for option）
	Lens	High-resolution telecentric Lens
	Depth of focus	5mm (High depth of field lens can be selected for special requirements)
	Lighting Source	4 channel Rings RGBW LED lighting.
	FOV	40×40mm (20um) Or 30×30mm(15um)
	0201 Chip	<7.6ms
	Per-image Time	220~450ms
	Paste Printing Defects	Missing， overflow, insufficient, pasting open, stain
	Component Defects	Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
	Solder Defects	Overflow, insufficient, short solder, stain
	Wave Soldering Inspect	Overflow, insufficient, short, Excess Solder, solder void
	Inspection Items	0201&0.4mmpitch （20um） 01005& 0.3mm pitch（15um）
Mechanical System	PCB Conveyor	Left to right(Optional, right to left) PCB fixing: bottom-up, PCB warp correction. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Orbit clearance: 900±20mm
	PCB Size	50×70mm-400×330mm
	PCB Thickness	0.5mm – 3.0mm
	PCB Warp Tolerance	<2mm（Fixture-assisted deformation correction）
	Component Clearance	TOP≤30mm, BOT≤30mm（customized for special requirements）
	Driver	AC server， camera moves in the directions of X/Y.
	Orientation	<10um
	Moving Speed	Standard：500mm/s，Max：800mm/s
Soft System	Operation System	Microsoft Windows Win10 X64
	Characteristic	Basis on Vector analysis algorithm, integrated variety of software algorithms of Color Extraction、 Luminance Extraction 、Color Distance，for SMT components and the position of the solder joints , appearance , accurate positioning and analysis accurately eliminate all kinds of bad points
	Operation	Graphic programming, Chinese, English
	Programming	CAD、handwork programming, Support offline programming（Optional）
	Computer	Industrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 2TB
	Display	21 inch TFT
Network	Multi machine control	The operator can control multi same machines  in the control terminal
	Network	NG adaptable, check and correct PCBA defects at repair station
	Communication port	SMEMA, RS232,RJ45
Other	Air Supply	0.5MPA.80cm³/min
	Machine Dimensions	100×96×160cm
	Weight	~670kg
	Power Supply	AC220V, 10%, single phase 5A 50/60HZ, power consumption 1000W with UPS inside
	Working Environment	Temperature10-40℃, humidity 30-80% RH